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Microelectronics 101
Making semiconductors
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Cleaner than clean


clean room
 

Although a photolithographic process is used to print the circuit patterns on the chip, this process is millions of times more precise than the process used by the printing industry. This and other operations are performed by computer-controlled robotic devices in "clean rooms" that are a thousand times cleaner than a hospital operating room. No human hand is ever allowed to touch a wafer. Workers are garbed in "bunny suits" that cover them from head to toe. The air is continuously filtered and recirculated to keep the dust level at an absolute minimum.

Temperature, barometric pressure, and humidity are controlled to unheard of tolerances in order to protect microscopic circuits that, in some advanced IBM technologies, measure slightly more than a polio virus. In fact, a single particle of smoke, if it were allowed to infiltrate a semiconductor "white room," could destroy an entire chip.

 
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Making semiconductors
A complex process 
Sand to silicon 
3D world 
Miniature book 
Cleaner than clean 
Doped silicon 
Again and again 
Tiny highways 
Testing 


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